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    PCB Design Services

    PCB Design

    PCB layout is one of the easily addressable processes in establishing a dependable outsourcing connection with those participating in the process. Many PCB design companies typically enlist local contractors possessing the necessary skills to collaborate with external parties for PCB design creation. Involving hardware engineers in schematic development and PCB layout services often introduces delays and congestion for the R&D team. Similarly, handling multiple designs concurrently can pose challenges for the majority of PCB layout teams.

    Our PCB team offers a comprehensive solution right from library creation and fabrication to the component assembly. We are equipped with technical expertise such as digital, analog, high-speed, and mixed-signal board designs.

    Our Services include:

    • Virtual Librarian:  Receive swift assistance in creating PCB libraries for your hardware and PCB team, allowing you to concentrate on your designs while we handle the library creation process with a quick turnaround.
    • Library Standardization: It is essential to have a standard internal database for the PCB library as it helps the PCB designers and engineers to use the design again thereby reducing the turnaround time.
    • Schematic Services: Our PCB and hardware engineers are here to assist the businesses in the schematic creation of the PCB designs.
    • PCB Layout: As part of embedded software development, our team offers high quality PCB layout services at a cost-effective rate.
    • Support For PCB Fabrication & Assembly: At Suntream, our skilled team of experts offer expert PCB fabrication and assembly support for the businesses despite their volume or prototype.

    Sunstream advantages

    • Our expert PCB designers are at your service to manage your design needs.
    • Monitor the progress of your project through our project management systems and processes.
    • Utilize Virtual Librarian software for smooth requests of new parts for your designs.
    • Our team has the expertise in the 3D modeling services and designing the PCB hardware to offer a holistic solution for complete product development. We offer economical mechanical and PCB design services saving businesses upto 50% of their designing cost.
    • Collaborate with our PCB engineers to bring your design transformations to life through seamless teamwork.

    We stand as one of the premier PCB design companies capable of significantly lowering circuit board design costs by leveraging the efficiency of our global design center in projects. Our designers are committed to optimizing manufacturing and assembly costs through the implementation of appropriate design techniques. Working closely with clients, our team identifies their precise requirements, delivering exactly what is needed without unnecessary complexities that could complicate the process. By streamlining our PCB design services, with customer needs we not only reduce production time but also enable our team to deliver high-quality circuit boards on a large scale within a short timeframe.

    Virtual Librarian Services

    The Virtual Librarian serves as the platform designed to manage the PCB team and their internal PCB Symbol, Footprint and 3D Model requirements. Every team member with system access can initiate requests for new parts within the platform. The processing of requested parts is completed with a turnaround time of 4 to 72 hours. In addition, after the request on the new parts within the platform the users can track the progress of the process. Moreover, the user can communicate and provide instruction to the librarian in real-times with the help of a chat system. The most important thing is with our virtual librarian services users can be assured about the CAD library standardization and cost reduction.

    Feel free to contact our experts who can significantly decrease the cost of the creation of the CAD library. Engage in a conversation with our team to explore our PCB design services using multiple leading CAD systems that can bring a positive impact for your operations or business.

    PCB Design With High Complexity:

    Sunstream’s team for PCB design services is adept at managing PCB designs across a spectrum of complexities. Proficient in utilizing advanced CAD packages, we specialize in crafting intricate boards. Our engineers excel in tasks such as schematic capture, establishing design rules, developing parts libraries, placing components on boards of high-density, networking intricate layouts, and scrutinizing signal, power, and thermal integrity considerations. This comprehensive approach ensures a successful initial design pass.

    Sustenance Engineering:

    Products and PCBs, once designed, go through different challenges due to changes in market conditions and the life cycle stage changes. Common challenges faced are parts obsolescence, non-availability of components, new market entry requirements, compliance challenges etc. Hence, it is essential to address these challenges as part of PCB design services.

    At Sunstream, we offer comprehensive PCB design services for our clients, supporting all the sustenance engineering needs as well. The team can review your BoM, identify high-risk parts, and find suitable alternates to reduce the risk of obsolescence and non-compliance. Our offering in PCB layout services include all the essential modifications into the PCB design to offer a new layout meeting your business requirements and needs. By utilizing our sustenance engineering services, Original Equipment Manufacturers (OEMs) can ensure that their Bills of Materials (BoMs) are up-to-date and sourceable at any given time. Our services encompass:

    • Conducting a BoM Health check
    • Identifying alternate parts
    • Offering a assessment on technical aspects regarding the impact on the component replacement
    • Updating schematic and board files
    • Generating new PCB files

    Reverse Engineering: 

    Many customers find themselves in situations where they have lost the final design data, making it challenging to replicate the board. In numerous cases, the current product being manufactured deviates from the final design version known to the product owner. Other factors, such as a contract manufacturer failing to provide design files after the contract concludes, can contribute to these scenarios.

    Sunstream PCB design services team has assisted customers in several such situations with our multi-dimensional approach.  It starts with identifying the current version of the manufactured PCB board and reviewing and mapping against the final design files available. We use different methods to regenerate the PCB design data. It identifies the components used and generates the completed BOM from a populated board file. Our hardware engineers will identify traces and try to generate the schematic files. 

    Sunstream also has strong global partners who will assist in other activities like a PCB board scan. 

    Using these internal capabilities and our partner’s assistance, we can generate the board file, schematic, and latest BoM, which can be further used as the final design version.

    Frequently Asked Questions on PCB design

    To begin, we need details on your project’s requirements, such as the circuit schematic (if available), component specifications, board dimensions, layer count, mechanical constraints, and any special requirements like signal integrity or thermal management.

    Yes, we handle designs ranging from simple single-layer boards to complex multi-layer boards, including those with high-density interconnects (HDI).

    We use industry-standard tools such as Altium Designer, OrCAD and Allegro depending on project requirements and client preference. We also support any other tools available based on customer preference if necessary.

    The timeline varies based on complexity. Simple designs can take a few days, while complex, multi-layer boards or designs with specific constraints may take several weeks. We’ll provide an estimated timeline once we understand your project requirements.

    Our process typically involves:

    1. Initial consultation and requirement gathering.
    2. Schematic capture and initial layout planning.
    3. Component placement and routing.
    4. Design rule checking (DRC) and electrical rule checking (ERC).
    5. Signal integrity, thermal, and manufacturability checks.
    6. Final review and sign-off before sending files for prototyping or manufacturing.

    Yes, we offer PCB prototyping services. Once the design is complete, we can produce a prototype to validate functionality and ensure the design meets all requirements.

    DFM is a design approach that focuses on optimizing the PCB layout to make manufacturing easier, cost-effective, and error-free. Yes, we follow DFM principles to ensure that the final design can be produced efficiently and at a high yield.

    We conduct design rule checks (DRC), electrical rule checks (ERC), signal integrity analysis, and thermal management checks to ensure reliability and performance. We also provide testing guidance if needed.

    Pricing depends on factors like complexity, the number of layers, special requirements (e.g., high-speed design), and additional services like prototyping. We provide a detailed quote after understanding your project needs.

    Yes, we provide post-design support for revisions if required and can assist with any troubleshooting or modifications based on feedback from prototyping or initial testing phases.

    We have expertise in designing PCBs for high-frequency and high-speed applications, ensuring proper signal integrity, minimal crosstalk, and optimized routing for sensitive signals.

    We provide Gerber files, BOM, assembly drawings, and any other manufacturing files required by your chosen PCB manufacturer. We can also provide CAD files if needed.

    Yes, we are experienced in collaborating with in-house engineering teams and working alongside third-party manufacturers to ensure seamless project handoffs and successful production outcomes.

    We design PCBs for a variety of industries, including consumer electronics, telecommunications, automotive, medical devices, aerospace, industrial automation, and IoT.

    Yes, we prioritize client confidentiality and IP protection. We’re happy to sign NDAs and take any additional steps required to ensure your intellectual property is secure.

    To get started, simply contact us via info@sunstreamglobal.com  to discuss your project needs, or fill out our project form on our website. We’ll arrange a consultation to understand your requirements in detail and provide a tailored proposal.